Formulation and evaluation of niosomal gel containing apremilast: optimization, in-vitro release and skin permeation studies

Authors

  • Megha Shyam Matlapudi Department of Pharmacy, K L College of Pharmacy, Koneru Lakshmaiah Educational Foundation, Green Fields, Vaddeswaram, Guntur, Andhra Pradesh, India , Koneru Lakshmaiah Education Foundation image/svg+xml
  • Anka Rao Areti Department of Pharmacy, K L College of Pharmacy, Koneru Lakshmaiah Educational Foundation, Green Fields, Vaddeswaram, Guntur, Andhra Pradesh, India , Koneru Lakshmaiah Education Foundation image/svg+xml
  • Hemanth Kumar S Department of Pharmaceutics, JSS College of Pharmacy, JSS Academy of Higher Education and Research, SS Nagara, Mysuru, Karnataka, India , JSS College of Pharmacy image/svg+xml

DOI:

https://doi.org/10.1590/s2175-97902026e24681

Keywords:

Apremilast, Niosomes, Box-Behnken Design, Topical drug delivery, Skin permeation

Abstract

The objective of this study was to develop, optimize and evaluate Apremilast niosomes integrated into a topical gel for improved skin permeation. Niosomes were prepared by thin film hydration technique using cholesterol and Poloxamer 188. Niosomes optimization was employed using Box-Behnken Design wherein three variables cholesterol concentration, Poloxamer 188 concentration and stirring speeds were studied on responses entrapment efficiency, particle size, drug release, and release kinetics. The optimized niosomes were further evaluated for zeta potential and surface characterization by transmission electron microscopy. The selected niosomes were loaded into Carbopol based gel and evaluated for appearance, pH, rheology, in vitro drug release and ex vivo skin permeation studies on excised rat dorsal skin. The niosomal formulations by BBD design exhibited entrapment efficiencies ranging from 53.43% to 76.36% and particle sizes from 204 nm to 282 nm. Sustained drug release profiles were observed, with drug release percentages between 60.01% and 99.11% after 10h. Based on the opted design space and experimentation, optimization of niosomes by thin film hydration using BBD was achieved. The optimized niosomes were assessed for particle size (274.7 nm), zeta potential (37.6 mV), entrapment efficiency (68.29%), drug release (88.36% after 10h), transmission electron microscopy (uniform distribution with spherical shape) and drug release kinetics showing Korsmeyer-Peppas (non-fickian) model as best fit for drug release. The niosomal gel was formulated with acceptable characteristics for appearance (uniform gel, without phase separation), pH (6.91), viscosity (1498.7 Pa.s) and drug content (96.5%). Similarly, conventional Apremilast gel was also prepared for drug release and skin permeation comparison. The in vitro release experiments indicated consistent and sustained drug release for 6h with 83.5% drug release compared to conventional gel which showed 3h with 97.1% of drug release. Skin permeation studies showed improved deposition of Apremilast with niosomal gel in the skin (1750µg) compared to the conventional gel formulation (731µg), indicating improved skin permeation and deposition of Apremilast in the skin by niosomal drug delivery. The results emphasize the potential of niosomal gel formulations for enhancing topical delivery of Apremilast. The optimized niosomes loaded into topical gel system improved skin permeation and drug deposition with the layers of the skin. These attributes show the potential to improve drug delivery across the skin for poorly permeable drugs. Future research shall focus on in vivo studies to establish efficacy and safety for therapeutic applications.

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Published

2026-07-30

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All data is available within the article or its supplementary materials.

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How to Cite

Formulation and evaluation of niosomal gel containing apremilast: optimization, in-vitro release and skin permeation studies. (2026). Brazilian Journal of Pharmaceutical Sciences, 62, e24681. https://doi.org/10.1590/s2175-97902026e24681